Printing, Weaving Data Transfers
Project Overview
A digital data transfer system that enables pattern, color and technical information in production processes to be transferred to machines correctly and quickly. This system, which eliminates time loss and data errors that may occur in manual transfers, completely digitizes the transition process from design to production.
Project Objective
To digitize pattern and technical data transfers traditionally done manually in traditional production processes, increase production efficiency and minimize error rates. The main goals included:
Automate Data Transfer Processes
To enable pattern, color and technical information to be automatically transferred to machines.
Reduce Error Rates
To eliminate data errors that may occur in manual transfers.
Increase Production Speed
To increase overall production efficiency by accelerating data transfer processes.
Strengthen Quality Control
To automatically control the accuracy of transferred data.
Ensure Process Transparency
To ensure that all data transfer operations are traceable and reportable.
Project Challenges
Machine Integration
Ensuring that different brand and model production machines work compatibly with the system.
Data Format Compatibility
Standardizing different data formats coming from various design programs.
Color Accuracy
Ensuring that digital color values are correctly reflected in physical production.
Real-time Communication
Establishing reliable connections that can exchange data instantly with machines.
Error Detection and Correction
Developing mechanisms to automatically detect and correct errors in data transfer.
Core Features
Operational efficiency increase and rise in production quality achieved through the digitization of data transfer processes.
Automatic Data Transfer
Automatic data transfer from design files to production machines.
Format Conversion
Converting different design formats to formats that production machines can understand.
Color Calibration
Accurate reflection of digital color values in physical production.
Error Control System
Automatic control of the accuracy of transferred data.
Traceability
Detailed recording and reporting of all data transfer operations.
Machine Integration
Flexible production planning with multi-machine and system support.
Results Achieved
The data obtained after the system was put into operation revealed that the digitization of data transfer processes directly contributed to production efficiency.
Increase in Data Transfer Speed
A 70% increase in data transfer speed was achieved compared to manual processes.
Reduction in Error Rates
An 85% decrease in data errors thanks to automatic control systems.
Rise in Production Efficiency
A 40% increase in production capacity thanks to fast and accurate data transfer.
Time Savings
60% time savings with the elimination of manual data preparation processes.
Improvement in Quality Standards
50% improvement in production quality thanks to automatic quality control.
Operational Transparency
Complete traceability achieved through digital tracking of all processes.